:  Nov 20, 2006













.
  : Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

Raise and support the vehicle.

. Remove the transfer case.

. Remove the transmission heat shield.
  Remove the 4 bolts.




. Release the selector cable.
  Using an additional wrench, restrain the clamping bush and loosen the locknut.
  Compress the latch and release the cable.




. Remove the transmission heat shield bracket.
  Remove the 4 bolts.




. Remove the fuel pipe heat shield.
  Remove the 2 bolts.
  Release the fuel pipes from the 3 clips.




. Remove the radiator access panel.
  Remove the 4 bolts.




.
  : Always plug any open connections to prevent contamination.

Release the transmission fluid lines.
  Remove the bolt.
  Release the clip.
  Remove and discard both O-ring seals.




. Release the wiring harness from the LH side of the transmission.
  Remove the 3 Torx screws.
  Release the 2 clips.




. Release the wiring harness from the RH side of the transmission.
  Remove the Torx screw.
  Disconnect the electrical connector.




. Release the transmission breather line clip.
  Remove the bolt.




. Release the starter motor.
  Remove the 2 bolts.
  Tie the starter motor aside.




. Release the flexplate.
  Rotate the crankshaft to access the bolts.
  Remove the 4 bolts.




. Remove the crankshaft position (CKP) sensor.
  Disconnect the electrical connector.
  Remove the bolt.




. Remove the access hole plug.



.
  : Support the engine. The engine will fall forward when the transmission is removed.

  : Secure the transmission to the transmission jack.

  : Make sure the torque converter remains with the transmission.

With assistance, remove the transmission.
  Using a transmission jack, support the transmission.
  Remove the 8 bolts.




. Install the torque converter retainer.

. :
  Do not disassemble further if the component is removed for access only.

Remove the transmission from the transmission jack.

. Remove the torque converter retainer.

. Using the special tools, remove the torque converter.



. Carefully remove and discard the torque converter fluid seal.



. Remove the selector cable bracket.
  Remove the 2 bolts.




.
  : Always plug any open connections to prevent contamination.

Remove the transmission breather lines.
  Depress the locking ring.




. Remove the selector lever.
  Remove the nut.




  : If the automatic transmission fluid is very dirty or it contains metallic particles, then along with a new transmission, install a new automatic transmission fluid cooler and lines.

. Attach the selector lever.
  Tighten the nut to 12 Nm (9 lb.ft).

. Attach the transmission breather lines.
  Secure with the clip.

. Attach the selector cable bracket.
  Tighten the bolts to 10 Nm (7 lb.ft).

. Using the special tool, install a new torque converter oil seal.
  Clean the seal register.




.
  : Make sure the torque converter is fully located into the oil pump drive.

Install the torque converter.
  Clean the seal contact area.
  Remove the special tools.

. Install the torque converter retainer.

.
  : Secure the transmission to the transmission jack.

Position the transmission to the transmission jack.

. Remove the torque converter retainer.

.
  : Apply grease of the correct specification to the torque converter spigot.

With assistance, install the transmission.
  Clean the component mating faces.
  Tighten the bolts to 45 Nm (33 lb.ft).

. Attach the flexplate to the torque converter.
  Rotate the crankshaft to access the bolts.
  Tighten the bolts to 45 Nm (33 lb.ft).

. Attach the transmission breather pipe clip.
  Tighten the bolt to 25 Nm (18 lb.ft).

. Attach the wiring harness.
  Tighten the Torx screws.
  Connect the electrical connector.

. Attach the transmission fluid lines.
  Clean the components.
  Install the new O-ring seals.
  Secure with the clip.
  Tighten the bolt to 10 Nm (7 lb.ft).

. Install the fuel pipe heat shield.
  Tighten the bolts to 10 Nm (7 lb.ft).
  Secure with the clips.

. Install the transmission heat shield bracket.
  Tighten the bolts to 10 Nm (7 lb.ft).

. Attach the selector cable.

. Install the transfer case.

. Adjust the selector cable.

. Check and top-up the transmission fluid level.

. Install the transmission heat shield.
  Tighten the bolts to 10 Nm (7 lb.ft).